Ngā Pūrongo - Mīhini Hurihuri Camshaft CNC Katoa SUPER T-750CBN

I roto i te hanga o ngā wāhanga hiko matua mō ngā motuka me ngā mīhini hanga, he wāhanga nui rawa atu te camshaft o ngā miihini. Ko tōna tika o te āhua me te whakaotinga o te mata ka pā tika ki te putanga mana o te miihini, te maeneene o te mahi me te roa o te mahi. He ngoikoretanga ngā mīhini huri cam tuku iho tae atu ki te kore e tika te mahi miihini, te mahi uaua, te hototahi iti o ngā rauemi me te iti o te pai o te huri. He rite ki ngā hanganga miihini tino tika, he pūnaha CNC atamai matihiko katoa me te hangarau huri tere-teitei CBN vitrified, ko te SUPER T-750CBN katoaMīhini huri porowhita kame CNC CBNE tuku ana i ngā taputapu huri ngaio tino tika, tino aunoa hoki e hototahi ana ki te whānuitanga o ngā rauemi, ā, koinei te whiringa tino pai mō te whakaputa papatipu o ngā camshaft waenga-ki-te-teitei.

1. Ngā Āhuatanga Mīhini Maha mō te Mahi Pūmau me te Pono

1.1Hototahitanga o te Taiao Whakahaere Ngāwari

He kaha te urutau o tēnei mīhini huri ki ngā taiao hanga wheketere. Ka taea te mahi pumau i roto i te awhe pāmahana taiao mai i te 5–50°C me te haumākū whanaunga ≤80%. Ka whakamahia e ia te pūnaha hiko ahumahi paerewa o te AC380V±10% me te 50Hz, e rite ana ki te whirihoranga hiko o te nuinga o ngā awheawhe mīhini. Me pupuri te rohe tāutanga mīhini kia matara atu i ngā pūtake pānga me te wiri. Hei tāpiri, me hiri pūmau ngā paipa hei ārai i te turuturu wai me te hinu, kia mau tonu ai te tika mō te wā roa o te whāngai tika me ngā huihuinga porowhita, me te whakaiti i ngā reiti rahunga taputapu.

1.2Hototahi Whānui ki ngā Wāhanga Mahi Camshaft

He mea hanga motuhake te mīhini mō te miihini camshaft, te tautoko i ngā wāhanga mahi i hangaia ki te maitai waro waenga, te maitai tautoko, te maitai koranu teitei me te maitai koranu waro iti. Ka taea e ia te whakahaere i ngā wāhanga mahi he pakeke te mata mai i te 43 ki te 65 HRC me te whānuitanga miihini o te 2–3 mm, e kapi ana i ngā papa camshaft matua mō te hanga miihini.

2. Ngā Whakatakotoranga Hangarau Matua me te Mahi Hanganga Pai Rawa

2.1Huinga Katoa o ngā Tawhā Hangarau Ngaio

Kei te SUPER T-750CBN ngā tawhā mahi taurite e tutuki ai ngā tono whakaputa camshaft iti me te nui:

Diameter o te mahi huri: Φ10–260 mm
Teitei o te pokapū: 160 mm; te tawhiti mōrahi i waenga i ngā pokapū me te roa mōrahi o te huri: 750 mm
Te taumira whāngai iti rawa o te waka wira huri: 0.0001 mm
Te kawenga mōrahi o ngā mahi: 80 kg; te tere hurihuri o ngā mahi ka taea te whakarerekē: 0–150 r/min
Ahu o te wira huri CBN kua whakakikoruatia: Φ510×Φ40×(15–60)×127 mm, tere raina tae atu ki te 80–100 m/s, e peia ana e te motuka matua 30 kW
Ngā tohu tika o te mīhini: te manawanui o te kōtaha cam ±0.03 mm, te manawanui o te koki tata 0.005 mm/°, te rere o te porowhita turanga ≤0.025 mm, te taratara o te mata huri Ra ≤0.32 µm
Taumaha mīhini katoa: 7,500 kg; rahinga katoa: 3500×1950×1900 mm
Whakawhāiti i te miro upoko: Whakawhāiti i te MT Nama 5 Morse, e whakarato ana i te piri pumau mō ngā wahi mahi taumaha.

1.1Ngā Kaupapa Matua o te Hanganga Mīhini me te Pūnaha Whakahaere Atamai

1.1.1Pūnaha Whakahaere CNC Kōrero Ataahua-Kaiwhakamahi

Ka whakamahia e te mīhini te pūnaha CNC Taiwan Syntech 210MA-E5 me te mata pa 15-inihi. Ka whakakapia e ia te hōtaka G-code uaua tuku iho me te mahi kōrero whakairoiro me te tuhinga, ka tutuki ai te mahi tino pai me te kore he mōhiotanga hōtaka ngaio. Ka tautokohia te rokiroki o ngā tawhā mīhini katoa; ka taea e ngā kaiwhakamahi te whakawhiti tere i ngā puranga whakaputa mā te kawemai i ngā kōnae hōtaka kua tiakina. Mā te kawemai me ngā mahi whakatika hapai hapai aunoa o te tēpu hiki cam, ka taea e te whakapiri kotahi te huri tika i ngā āhua o waho katoa o te camshaft, ka whakapotohia te wā tatūnga mō te whakawhiti hua.

1.1.2Moenga Mīhini Āhua-T Pakari me te Tikanga Whāngai Tika-Tiketike Tuaka-Rua

Ka wehea e te moenga mīhini tahora-T te haere whakapae o ngā wahi mahi me te whāngai wira huri roa, e whakarato ana i te pakari hanganga tino pai.

1. Whāngai wira huri tuaka-XE peia ana e te mōta raina Jacobes me te urupare ruri kupenga porowhita-kati, me ngā aratohu raina roera THK taumaha-kawenga. Ka tukuna he pakari me te urupare tino pai, ka whakakore i te tapahi nui i te wa e huri ana i te kamera teitei, me te whakarite i nga whakawhiti kamera maeneene me te tuunga taumata-teitei me te tika o te tuunga tukurua.

2. Whāngai whakawhiti o te mea mahiHe mea hanga ki ngā reera mārō kua pania ki te kirihou kua waruhia ā-ringa, e peia ana e te motuka servo kaha-teitei me ngā tīwiri pōro kawemai, e whakakotahi ana i te tika o te nekehanga me te pakari o te hanganga mō te miihini whiu roa pumau.

1.1.3Wāhanga Hurihuri Waiora me te Wāhanga Whakapaipai Tika

Ko te poro huri matua he poro huri wai-pūmau 7.5 kW me te oma axial me te radial ≤0.002 mm. Ka eke te wira CBN ki te tere hurihuri mōrahi o te 4000 RPM, e tautokona ana e te pūnaha whakamatao wai motuhake me te hiri hau hei whakahaere i te whakarerekētanga wera i te wā o te huri tere-teitei. Mō te whakakakahu wira CBN, ka oma te roera taimana e peia ana e te poro hiko 1.5 kW i te 8000–10000 RPM me te whakahaere tere auau rerekē. Kei waho o te pouaka pane, ka aroturukitia te wae whakakakahu e te pūnaha kite ultrasonic AE hei whakarite i te tika o te mata o te wira.

1.1.4Upoko Matua me te Hiku Waipēhi Tika-Teitei

Ka whakahaerehia tika te poupou upoko e te motuka taipana taipana-teitei me te ine koki, ka tutuki ai te tātaitanga tino tika me te aro o te 0.001°, e tautokona ana e ngā peera poupou tino tika kua honoa mō te pakari teitei. Kua whakauruhia ki te pokapū ora MT Nama 5. Ka whakamahia e te hiku momo-rerenga te taraiwa waipēhi me te here puna, me te haere ringaringa 50 mm me te pokapū motuhake e whai ana i te pito pewa. Ko te tukunga hiku e whakahaerehia ana e te takirere waewae kua honoa ki ngā huringa huri aunoa hei karo i ngā tūponotanga haumaru mai i te mahi hē.

1.1.5Te Whakamatao Kaha-Tiketike me te Parenga Haumaru Katoa

Kei roto i te pūnaha whakamatao whakauru he tāke whakamatao 600 rita, he wehewehe aukume 300 mm te whānui me te wae tango poke vortex me te tere rere mōrahi o te 200 rita/min, te tika tātari o te 30–50 μm me te pouaka whakamatao rumaki 3900 W me te kore he wae tātari pau. Ka hono ngā pūoko taumata rere me te wai ki te pūnaha CNC hei whakaoho aunoa i te whakaoho me te kati mō te tiaki taputapu. Kei roto i te whare pepa whakarewa katoa he whakatuwheratanga o runga mō te ngāwari o te hiki i ngā mea mahi me te tatau haumaru honohono aunoa. Kua tāutahia he taputapu whakaora hauhautanga wai motuhake hei whakahaere i te kohu taumaha i puta i te wā o te huri CBN, me ngā taputapu ārai hapa mō ngā mea mahi.

3. Te Tika o te Mīhini, Ngā Paerewa Whakaae me Ngā Tuhinga Hangarau

3.1Ngā Whakatakotoranga Whakaae Paerewa

Ko te hoahoa, te hanga me te whakaae ki te SUPER T-750CBN e tutuki ana i ngā whakaritenga o GB/T9061—2006Ngā Whakatakotoranga Hangarau Whānui mō ngā Utauta Mīhini Tapahi KonganukuMe whakamātautau tonu te whakaputanga o te 10 ngā wahi mahi mō ia kiritaki, kia whakaaetia ai, me te kore e tahuna te mata o te mīhini, me te mahi pūmau o te mīhini hei paearu mō te whakaoti i te mahi. Ko te wā hurihanga tuturu ka whakatauhia e te whakaaetanga mīhini taha kotahi o ngā hua camshaft motuhake.

3.2Tautoko Katoa mō ngā Tuhinga Hangarau

Ngā pukapuka ā-ringae kapi ana i te whakatūnga, te whakahaere, te tiaki, ngā hoahoa waipēhi, ngā rārangi wāhanga pakaru me ngā tuhi huihuinga wāhanga matua (2 ngā tārua pepa + putanga hiko);

Ngā pukapuka hikotae atu ki ngā aratohu whakahaere, ngā akoranga hōtaka, ngā tohutohu whakahaere pūnaha me ngā hoahoa ara iahiko hiko;

Ngā pukapuka ā-ringa mō ngā kaiwhakamahimō ngā wāhanga āwhina katoa kua hokona, tae atu ki te tiwhikete taputapu mīhini, te rārangi tākai me te tuhi tahora taputapu.

4. Rārangi Whirihoranga Taputapu Paerewa

Ka tukuna ia mīhini SUPER T-750CBN me te whirihoranga paerewa katoa e whai ake nei:

1. Tinana mīhini matua (Tauira: SUPER T-750CBN) ×1 huinga

2. Pūnaha whakahaere CNC Taiwan Syntech 210MA-E5 (ngā puku, te pūtake hiko, ngā servo, te mata pa) ×1 huinga

3. Wira huri waiora 7.5 kW hurihuri hiko ×1 huinga

4. Ngā tīwiri pōro THK me ngā aratohu raina roera ×1 huinga

5. Rūri whariki porowhita-kati Guoce ×1 huinga

6. Pūnaha aroturuki whakakakahu ultrasonic V4 AE ×1 huinga

7. 1.5 kW te taura hiko whakakakahu (mōrahi 10000 RPM) ×1 huinga

8. Mōta raina tuaka-X a Jacobes ×1 huinga

9. Ngā wāhanga hau AirTac ×1 huinga

10. Ngā kaitahuri auau 30 kW me te 2 kW ×2 ngā waeine

11. Ngā wāhanga hiko matua waitohu Schneider ×1 huinga

12. Wira huri CBN whakakikoruatia Φ510 (me whakaū te tuhi e te kiritaki) ×1 wahi

13. Φ100 roera whakakakahu taimana ×1 wahi

14. Pūrere kohikohi hauhautanga wai Hotman ×1 huinga

15. Ngā anga pokapū ka taea te whakarite (te whānuitanga e tika ana: 100–200 mm) ×2 huinga

16. Tāke whakamatao 600 rita ×1 huinga

17. Pūwhakamatao wai rumaki 3900 W mō te tāke whakamatao ×1 huinga

Whakamutunga

Ko te SUPER T-750CBN katoaMīhini huri porowhita kāmeka CNCKa whakauruhia te whāngai mōtini raina, te porowhita tere-teitei wai-tūturu, te whakakakahu wira atamai AE me te hangarau whakahaere mamati aunoa. Ka tukuna e ia te tino tika o te miihini, te mahi whakaputa papatipu pumau me te mahi ngawari, e tino rite ana ki ngā tono whakaputa kounga teitei me te whai hua o ngā kaihanga porowhita camshaft miihini motuka me te miihini hangarau. Hei huarahi utu-whai hua ki ngā huri porowhita cam kawemai, ka tino arotau i te pai o te whakaputa me te whakaiti i te tere whakakore o ngā waahanga porowhita camshaft tino tika.

Wā tuku: 10-Ākuhata-2026

Mīhini Hurihuri Camshaft CNC Katoa SUPER T-750CBN: He Otinga Hurihuri Tika Tino Pai mō ngā Camshaft